Final Assembly

Pilot Facilities

Expert has provided prototype tooling to numerous automotive manufacturers, new vehicle programmes and in some cases, even supplied the skilled resources to actually build the prototype assemblies themselves.

We can provide various types of prototype tooling concepts. From dedicated tools to flexible quick turnaround arrangements to suit the individual client’s requirement and are happy to discuss any particular methodology required.

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Marriage

The marriage of body and chassis is one of the most demanding tasks in the automotive manufacturing process, given the number of variables that require careful management.

Expert have previous knowledge and experience of such systems and can cater for single-model processes through to multi-model flexible systems. Whether the requirement is for a manual application with specific tooling arrangements to assist, semi-automatic or fully automated, Expert can offer the full service from concept, engineering design and simulation through to manufacture installation and commission plus post Job 1 service support if the end user requires it.

Get in touch today and a member of our team will be happy to help.

Roof Systems

Over the past 10 years, Expert has established itself as being the UK’s leading glazing system supplier, including the fitment of panoramic roof systems. As a result of our expertise and pedigree in this field, multiple repeat contracts from some of the foremost automotive manufacturers have been recieved.

Whether the requirement is for a single robot adhesive application and manual assist to fit to the vehicle or a fully automated system utilising robot guidance, Expert has the knowledge and experience to deliver a full turnkey system.

As with any other automated system from Expert, we can provide the full service from initial concept engineering through engineering design, simulation, manufacture, installation, commissioning and post Job 1 service support.

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Corners

Expert has knowledge and experience of suspension and steering assembly and testing systems from previous projects delivered for various clients in the automotive industry.

We can apply our expertise from a simple manual fixture to assist during set-up through to a fully automated flexible assembly station. We can conduct initial concept studies through full engineering design, manufacture, installation and commissioning where required.

Glazing

Over the past 10 years, Expert has established itself as being the UK’s leading glazing system supplier, receiving regular repeat contracts from some of the finest automotive manufacturers.

Whether the requirement is for a single robot adhesive application and manual fit to vehicle or a fully automated system utilising robot guidance, Expert has the knowledge and experience to deliver a full, efficient, turnkey system.

As with any other automated system from Expert, we can provide the full service from initial concept engineering through engineering design, simulation, manufacture, installation, commissioning and post-first job service support.

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trim assembly Expert-AMT

Trim Assembly

Expert has provided various solutions for all types of trim assembly in the automotive industry across a wide range of clients. Whether the requirement is for a simple manual assembly fixture, a standalone semi-automated assembly machine or a fully automated robot assembly system complete with integrated pallet system, Expert has the knowledge and experience to provide the right solution for you.

As with any other system from Expert, whether a simple fixture or complex fully automated system, we can provide the full service from initial concept engineering through engineering design, simulation (where applicable), manufacture, installation, commissioning and post-Job 1 service support.

IP Assembly

Expert has previous specialist knowledge in the design and manufacture of instrument panel assembly solutions for multiple automotive clients. Whether the requirement is a single work station for a low-volume application or a complete assembly line with conveyor-mounted multiple tooling stations for high volume, Expert can provide the right solution.

We can develop the right, efficient solution for any specific clients requirements and will support the process from initial concept design through to final installation and commissioning.

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full vehicle end of line Expert-AMT

Full Vehicle End of Line

When it comes to the field of assembly and testing engineering technology, the team at Expert have always made it their mission to prioritise systems that offer the highest levels of precision.

Bumper Assembly

Expert has considerable previous knowledge and experience in the manufacture of automotive vehicle bumpers. We have created systems for bumper manufacture and assembly for a number of OEMs worldwide, including both tooling and automated machinery.

Expert’s previous projects for Bumper Manufacture and Assembly include:

  • Automated bumper de-mould and de-gating
  • Automated facility for accurately punching holes into bumper assemblies
  • Ultrasonic welding machines for PDC (Park Distance Control Sensors), Headlamp Washer Brackets, Grill Finishers, etc.
  • Semi and automatic assembly stations for complete bumper assemblies (PDCs, lights, wiring harnesses, etc.)

Our experienced team can provide you with full project support from initial concept designs right through to complete manufacture installation and commissioning!

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